Replacement Muffle For Industrial Furnace
Custom muffle tube for furnace is a universal heating equipment with box type. the resistance wire hidden in the box, thick wall, insulation material inside, temperature can be set to 1200 degrees. It is usually made of high temperature resistant and corrosion resistant materials, such as 310S stainless steel, ceramics, zirconia polycrystalline fiber, etc. Its function is to provide a stable heating space, protect the heating elements from corrosive gases and materials, and make the temperature distribution in the furnace more uniform. It is often used in muffle furnace alkali melting of certain refractory metals and minerals, and its operation is simple and maintenance is convenient. It is suitable for power, coal, papermaking, petrochemical, cement and other industries.
Whatever size at whatever grade of custom made muffle tube you demand, SEATHER here is sure to have it!
Your Trusted Replacement Muffle For Industrial Furnace Manufacturer In China
Custom muffle furnace fabrication is one of our core capabilities. Fabricating stainless steel and nickel based alloy muffles, our projects consist of large capital projects with thousands of kilns, as well as routine maintenance and one set order.
Our factories and fabrication facilities are filled with highly skilled craftsmen, kiln fitters, kiln fabricators, kiln welders with excellent safety and quality performance records. We take great pride in not only meeting, but exceeding our customers’ expectations in all areas, including performance, design, logistics, schedule, delivery and cost.
Replacement Muffle For Industrial Furnace Specifications
| Product Name | Replacement Muffle For Industrial Furnace |
| Raw Materials | Different grade of nickel based alloy and stainless steel for production, such as: alloy 600, 601, 625, 310S, 309S, S30815, 314, etc. |
| Size | 114mm to 5000mm Width (Welded, Fabricated), Customized or according to your drawing |
| Samples | Sample available |
| Tolerance | +/-5mm to +/-0.005mm |
| Testing Equipment | CMM; Tool microscope; multi-joint arm; Automatic height gauge; Manual height gauge; Dial gauge; Marble platform; Roughness measurement |
| Logo | Custom logo available |
| Surface Treatment | Anodizing, Passivation, Polishing, Plating, Painting, Black Oxide, Powder Coating, Brushing, Heat Treatment, Surface Phosphating, Hot Dip Galvanizing, More Surface Treatment, etc. |
| Color | Silver, black, gold, red, green, blue, purple, etc |
| File Formats | UG, SolidWorks, Pro/E, AutoCAD (DXF, DWG), PDF, TIF, JPG, etc |
| Services | OEM/ODM, Engineering&Design Consulting, Assembly, Finishing, Materials Sourcing, Custom Packaging Services, etc |
| Quality System | ISO9001, SGS, TUV |
Replacement Muffle For Industrial Furnace Applications & Usages
Widely used in metallurgy, chemical industry, building materials, refractory materials, environmental protection and other fields. For example, in the purification of mineral metal powder, it can provide a high-temperature, uniform and controllable calcination environment for metal powder to improve the purity of the metal; in the production of lithium batteries, it can be used for high-temperature sintering of materials such as lithium iron phosphate.
Replacement Muffle For Industrial Furnace Production Process
1. Material Selection & Preparation
– Grade:310S Stainless Steel (UNS S31008)
– Properties:
– High-temperature oxidation resistance (up to 1150°C)
– Excellent corrosion resistance in reducing and oxidizing environments
– High strength at elevated temperatures
– Raw Material Procurement:
– Sheets, plates, or pipes of 310S stainless steel
– Additional alloying elements (if customization is required)
– Cutting & Pre-processing:
– Plasma cutting, laser cutting, or water jet cutting
– Edge preparation for welding
2. Forming & Rolling
– Rolling the Shell:
– Cold or hot rolling to form the cylindrical kiln body
– Precision control to ensure uniform thickness
– Flange & Structural Components:
– End flanges, tire rings, and support rollers are prepared
– Forging or casting depending on load requirements
3. Welding & Heat Treatment
– Welding Process:
– TIG (GTAW) / MIG (GMAW) / SAW (Submerged Arc Welding) for structural strength
– Heat-resistant nickel-based filler material (e.g., ER310 or Inconel-based fillers)
– Pre-heating and post-weld treatment to avoid intergranular corrosion
– Solution Annealing (If Required):
– Heat treatment at 1050–1150°C, followed by rapid cooling
– Restores corrosion resistance and mechanical properties
4. Machining & Surface Finishing
– Precision Machining:
– CNC machining for trunnion, roller paths, and supporting structures
– Surface finishing for dimensional accuracy and friction control
– Pickling & Passivation:
– Removal of welding scales and oxides
– Restores stainless steel’s protective chromium oxide layer
5. Assembly & Quality Control
– Assembly:
– Installing support rollers, gears, and drive systems
– Thermal expansion allowances checked
– Inspection & Testing:
– NDT (Non-Destructive Testing): Ultrasonic or X-ray tests for weld integrity
– Dimensional Accuracy: Checking roundness, concentricity, and alignment
– Surface Hardness & Corrosion Tests
6. Coating & Final Installation
– Protective Coatings (if needed):
– High-temperature ceramic coatings to enhance oxidation resistance
– Anti-corrosion coatings for specific chemical environments
– On-site Installation & Commissioning
– Alignment & Balancing
– Initial heating and performance trials
Your Reliable Replacement Muffle For Industrial Furnace Manufacturer In China
Replacement Muffle For Industrial Furnace: The Ultimate Guide
When you choose to buy Custom Replacement Muffle For Industrial Furnace, there have some important points we need to know before we get started.
Features of Replacement Muffle For Industrial Furnace
- Excellent oxidation resistance at high temperatures.
- Production increased by 5%-10% and heat consumption decreased by 15%
- Raw material nickel alloy and stainless steel which is prime quality.
- Uniform on the size and high breaking load to guarantee the stable. When you working with SEATHER, the specialty and service will impress you so much.
Key Considerations When Buying Replacement Muffle For Industrial Furnace
When purchase the custom muffle furnace from China manufacturer, you should know the standards, size, materials grades, production process, drawings details, etc.
Below Is One Sample Purchasing Tips For Your Reference
- Standards: ASTM A240
- Material Grade: 310S
- Size: As your drawing request
- Usage: Metallurgy
- Tolerance: -5mm/+5mm
- Requirement On Properties: As your request
- Order Quantity, Delivery Time, Shipping Method, Place Of Delivery, Packaging Requirement, etc. should be considered.
Conclusion
Unquestionably, it is quite apparent that custom muffle furnace revolves around numerous aspects, some of which we haven’t looked into here. But for now, at least you have the idea of what it takes to buy and install a functional custom muffle furnace that yields efficiency.
We are hopeful that this guide has been significantly helpful to you in many ways. And for that reason, it would be prudent if you also feel free to share it on your social media handles.
You know what, someone might also be looking for this kind of valuable information and you may be of considerable help too.
Otherwise, if you have any questions, recommendations, or concerns, you may also feel free to contact our custom muffle furnace expert team. For sure, we will gladly offer the necessary assistance.
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